Tomato Ketchup Plant Machinery

Product Description

Tomato Ketchup Plant Machinery

The process in the Tomato Ketchup Plant Machinery usually consists of several steps that vary according to the instructions and products required.Foodsures tomato ketchup plant is equipped with state-of-the-art machinery designed to ensure efficiency, quality, and consistency in every batch of tomato ketchup produced.

• Cleaning and cleaning: Wash the tomatoes to remove damaged or damaged parts . After damage , it should be cleaned to remove any dirt or debris .
• Peeling and seeding: After boiling , transfer the tomatoes to the peeling and seeding machine . Then the resulting pulp is collected in jars.
  
• Mixing and cooking: Combine tomatoes with other ingredients such as salt , sugar and spices in a large bowl . Heat and stir constantly to ensure even cooking and prevent sticking .
  
• Packaging: Put ripe tomatoes in a container ( such as a bottle , tin can ) and close it . Containers are labelled , packaged and shipped.
  
• Pasteurisation: In order to ensure the safety of the product , tomato paste is pasteurised with heat for a short time . This will kill any bacteria or other organisms that may be present .
  
• Cooling and Storage: Pasteurized tomato paste is cooled and stored in a temperature-controlled place until it is ready to be sent to warehouses or outlets.

Process Flow Chart for Making Tomato Ketchup Plant:

• Raw Material Reception: Fresh tomatoes are received and inspected for quality.
  
• Cleaning and Sorting: The tomatoes are thoroughly cleaned to remove dirt and debris. They are then sorted to remove any damaged or spoiled tomatoes.
  
• Chopping and Crushing: The cleaned tomatoes are chopped into smaller pieces and then crushed to form a pulp.
  
• Heating: The tomato pulp is heated to a specific temperature to facilitate the extraction of juice and to kill any harmful bacteria present.
  
• Straining: The heated tomato pulp is strained to remove seeds, skin, and any remaining solids, resulting in a smooth tomato puree.
  
• Mixing: The tomato puree is mixed with other ingredients such as sugar, vinegar, salt, and spices to achieve the desired flavor profile.
  
• Cooking: The mixture is cooked at high temperatures to thicken the ketchup and develop its characteristic flavor.
  
• Cooling: The cooked ketchup is cooled down rapidly to prevent spoilage and maintain freshness.
  
• Packaging: The cooled ketchup is filled into bottles or containers, sealed, and labeled.
  
• Quality Control: Samples of the finished product are tested for quality, including taste, texture, color, and shelf life.
  
• Storage: The packaged ketchup is stored in a controlled environment to maintain its quality until it is ready to be shipped to retailers or distributors.
  
• Distribution: The finished tomato ketchup is distributed to supermarkets, grocery stores, restaurants, and other food service establishments for sale to consumers.

Efficient Tomato Ketchup Production

Engineered for maximum productivity, this automated plant machinery streamlines the process of ketchup production. The stainless steel build ensures sanitation and longevity, while the compact design supports easy installation and operation. With reduced energy consumption and operational noise, businesses can benefit from lower running costs and a quieter work environment.


Eco-Friendly and Cost-Effective Operations

This machinery offers a sustainable solution for ketchup manufacturers, thanks to its eco-friendly construction and lower energy consumption. The ability to process up to 3000 kg per day enables higher output without compromising environmental responsibility or operational finances. The 1-year warranty and reliable support in India further enhance peace of mind for users.